Heat Transfer Calculator – Conduction, Convection & Thermal Energy Calculator | Free Engineering Tool

Heat Transfer Calculator

Conduction, Convection & Thermal Radiation Calculator — Determine heat flow rate, thermal flux, and energy loss for walls, pipes, HVAC systems, and industrial processes. Built for mechanical, HVAC, and thermal engineers.

📐 Fourier's Law🌡️ Convection & Radiation🧱 Material Library⚡ SI & Imperial

🔥 Heat Transfer Rate Calculator

Select heat transfer mode. Input parameters to compute heat transfer rate (W or BTU/h).

* Conduction assumes steady‑state, one‑dimensional heat flow. Convection uses Newton's law of cooling. Radiation assumes gray‑body surfaces with emissivity.

📐 Heat Transfer Formulas – Fourier, Newton, Stefan‑Boltzmann

Conduction: Q = k·A·ΔT / d    Convection: Q = h·A·ΔT    Radiation: Q = ε·σ·A·(T₁⁴ – T₂⁴)

Where Q = heat transfer rate (W), k = thermal conductivity (W/m·K), A = area (m²), ΔT = temperature difference (K or °C), d = thickness (m), h = convective coefficient (W/m²·K), ε = emissivity, σ = 5.67×10⁻⁸ W/m²·K⁴.

🧱 Fourier’s Law of Heat Conduction

Conduction is the transfer of heat through a solid material from a region of high temperature to low temperature. The rate depends on the material's thermal conductivity (k), the cross‑sectional area, and the temperature gradient. Insulation materials have low k values, reducing heat flow.

Example: Wall Heat Loss

A brick wall (k=0.72 W/m·K) of area 10 m², thickness 0.2 m, with ΔT=20°C loses Q = 0.72×10×20/0.2 = 720 W. Adding 50 mm PIR insulation (k=0.022) reduces it drastically.

💨 Convection Heat Transfer – Fluid & Airflow

Convection involves heat transfer between a solid surface and a moving fluid (air, water, etc.). The convective heat transfer coefficient (h) depends on fluid velocity, properties, and geometry. Natural convection (still air) h ≈ 5–25 W/m²·K; forced convection (fan, wind) h ≈ 25–250 W/m²·K.

In HVAC, convection governs radiator output, cooling coil performance, and duct heat exchange.

🌞 Thermal Radiation Heat Transfer

All bodies emit electromagnetic radiation based on their temperature. The net radiative heat exchange between two surfaces depends on their absolute temperatures (Kelvin) and emissivity (ε). High‑emissivity surfaces (ε≈0.9) like painted metal radiate effectively; low‑ε (polished aluminium) reflect.

📊 Thermal Conductivity of Common Materials

Materialk (W/m·K)Application
Copper401Heat exchangers
Aluminium237Heat sinks
Steel (mild)50Structural
Brick0.72Walls
Concrete1.4Floors
Glass wool0.04Insulation
PIR foam0.022High‑perf insulation
Air (still)0.026Cavities

🏢 HVAC & Building Heat Transfer

Heat transfer principles govern building energy performance: conduction through envelope, convection at surfaces, and radiation exchange between interior surfaces. Proper insulation and airtightness minimize heat loss.

📝 Worked Engineering Examples

1. Wall Conduction

10 m² brick wall (k=0.7, d=0.22 m), indoor 21°C, outdoor 2°C. Q = 0.7×10×19/0.22 ≈ 604 W.

2. Convection from Radiator

Surface area 2.5 m², h=10 W/m²·K, ΔT=40°C → Q = 10×2.5×40 = 1000 W.

3. Radiation from Heated Floor

Area 20 m², ε=0.9, T₁=303 K, T₂=293 K. Q ≈ 0.9×5.67e-8×20×(303⁴-293⁴) ≈ 936 W.

❓ Frequently Asked Questions – Heat Transfer

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